16-Nozzle Monoblock for PET Bottles, New Type

16-Nozzle Monoblock Machine is a fully automatic machine designed for filling, capping, and sealing PET bottles with non-carbonated liquids. It utilizes a rotary system, PLC control, touch HMI, and overflow nozzles to ensure precise and uniform filling of various liquid products.

The 16-nozzle monoblock, with its all-stainless steel structure and industrial design, is an ideal choice for production and packaging lines of beverages, food products, pharmaceuticals, detergents, and other non-carbonated liquids.

Applications of the 16-Nozzle Monoblock

This machine is suitable for packaging various liquids in PET bottles, including:

• Various waters and non-carbonated beverages
• Fruit juices and drinks
• Syrups and edible solutions
• Liquid food products
• Certain pharmaceutical products and solutions
• Detergents and industrial liquids
• Other non-carbonated liquids according to product specifications

The type of nozzle, filling method, and pump can be selected and adjusted based on the viscosity, temperature, foaming, and characteristics of the product.

Capacity of the 16-Nozzle Monoblock

The capacity of the machine depends on factors such as bottle volume, type of liquid, product viscosity, and production line conditions.

The maximum declared capacities for this machine are:

• 500 ml bottle: Up to 4000 bottles per hour
• 1.5-liter bottle: Up to 3000 bottles per hour
• Overall maximum capacity: Up to approximately 4000 bottles per hour, depending on bottle size and product type

Filling System; Overflow Nozzle

The 16-nozzle monoblock is equipped with overflow nozzles. These nozzles have an air discharge path and product return to the tank, designed to achieve uniform filling levels in PET bottles.

The overflow system is suitable for products requiring a consistent filling level and uniform appearance in the bottle.

Each nozzle is also equipped with a bottle presence sensor. If a bottle is not in place, the nozzle valve does not open, preventing product waste.

Rotary Filling, Capping, and Sealing System

The machine mechanism is designed as rotary and fully automatic, performing three main processes in one machine:

1. Bottle filling
2. Automatic capping
3. Bottle sealing

The integration of these processes reduces the required space, minimizes operator errors, and improves coordination of packaging stages.

Bottle Cap Elevator

The machine includes a bottle cap elevator system responsible for transferring and feeding caps to the capping section. This system automatically synchronizes with the machine's capping process.

Machine Control with PLC and Touch HMI

Machine parameters are adjusted and controlled via PLC and touch HMI panel. The operator can adjust various machine parameters according to the product and bottle.

Some controllable settings include:

• Filling amount and conditions
• Machine operation speed
• Capping settings
• Machine operational parameters
• Monitoring and controlling the production process

This control system simplifies machine operation and allows for more precise management of the packaging process.

Monoblock Pump

To increase speed and improve product transfer, a open impeller pump suitable for food and dairy industries can be used. The pump capacity and specifications are selected based on the type of liquid, required flow rate, and process conditions.

Design and Material of the Machine Body

The body and main parts of the machine are made of stainless steel 304, and the nozzles are made of stainless steel 316.

The use of stainless steel in the machine construction provides suitable resistance in industrial environments and allows for easier cleaning and maintenance of the equipment.

The machine is designed to reduce wear, simplify maintenance, and use economical consumable parts.

Electrical and Pneumatic Equipment

The 16-nozzle monoblock requires electrical and compressed air equipment for proper operation.

Electrical Specifications

• Required power: Three-phase
• Power consumption: Approximately 7 kW
• Electrical equipment: Available from Korean and Taiwanese brands

Compressed Air Specifications

• Required air pressure: 7 to 8 bar
• Recommended compressor: Minimum 200-liter tank
• Pneumatic equipment: Badaran

The actual compressor capacity should be determined according to the total air consumption of the line and auxiliary equipment.

Connection to Complete Packaging Line

The 16-nozzle monoblock can be connected to equipment before and after it in the packaging line.

Machine Input

The machine input can be connected to:

• Air Conveyor
• Automatic bottle washer
• Bottle transfer equipment

.

Machine Output

The monoblock output can be connected to a conveyor belt to transfer filled and sealed bottles to other packaging line machines such as labelers, date printers, and final packaging equipment.

Advantages of the 16-Nozzle Monoblock

• Fully automatic filling, capping, and sealing
• Equipped with 16 filling nozzles
• Overflow filling system
• Suitable for various non-carbonated liquids
• Suitable for PET bottles
• Rotary system with coordinated operation
• Equipped with bottle detection sensor
• Prevents nozzle opening without a bottle
• Equipped with cap elevator system
• Controlled by PLC and touch HMI
• Adjustable machine operational parameters
• 304 stainless steel body
• 316 stainless steel nozzles
• Low wear design
• Economical and replaceable consumable parts
• Connectable to Air Conveyor and conveyor belt
• Suitable for use in automatic packaging lines
• Capacity up to 4000 bottles per hour, depending on bottle type and product

Consumable Parts of the Machine

Main consumable parts of the machine include:

• Nozzle O-ring
• Nozzle packing
• Sealing rubber

These parts need periodic inspection and replacement based on the machine's usage.